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1080 Aluminum vs. N08535 Stainless Steel

1080 aluminum belongs to the aluminum alloys classification, while N08535 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1080 aluminum and the bottom bar is N08535 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.6 to 40
46
Fatigue Strength, MPa 21 to 48
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
80
Shear Strength, MPa 49 to 78
400
Tensile Strength: Ultimate (UTS), MPa 72 to 130
570
Tensile Strength: Yield (Proof), MPa 17 to 120
240

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 640
1420
Melting Onset (Solidus), °C 640
1370
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 230
13
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 61
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 200
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.3
6.3
Embodied Energy, MJ/kg 160
87
Embodied Water, L/kg 1200
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.7 to 21
210
Resilience: Unit (Modulus of Resilience), kJ/m3 2.1 to 100
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 7.4 to 14
20
Strength to Weight: Bending, points 14 to 22
19
Thermal Diffusivity, mm2/s 94
3.3
Thermal Shock Resistance, points 3.2 to 6.0
13

Alloy Composition

Aluminum (Al), % 99.8 to 100
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
24 to 27
Copper (Cu), % 0 to 0.030
0 to 1.5
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.15
29.4 to 44.5
Magnesium (Mg), % 0 to 0.020
0
Manganese (Mn), % 0 to 0.020
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 4.0
Nickel (Ni), % 0
29 to 36.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.15
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.030
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.030
0
Residuals, % 0 to 0.020
0