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1100-O Aluminum vs. Annealed SAE-AISI D5

1100-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D5 belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1100-O aluminum and the bottom bar is annealed SAE-AISI D5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23
230
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 32
14
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 61
470
Tensile Strength: Ultimate (UTS), MPa 88
770

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 640
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 220
27
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 59
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 190
4.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
13
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.2
3.5
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1190
120

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 9.0
28
Strength to Weight: Bending, points 16
24
Thermal Diffusivity, mm2/s 90
7.4
Thermal Shock Resistance, points 3.9
26

Alloy Composition

Aluminum (Al), % 99 to 99.95
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Cobalt (Co), % 0
2.5 to 3.5
Copper (Cu), % 0.050 to 0.2
0 to 0.25
Iron (Fe), % 0 to 1.0
77.9 to 84.4
Manganese (Mn), % 0 to 0.050
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0