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1100A Aluminum vs. 5040 Aluminum

Both 1100A aluminum and 5040 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 1100A aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 4.5 to 34
5.7 to 6.8
Fatigue Strength, MPa 35 to 74
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 59 to 99
140 to 150
Tensile Strength: Ultimate (UTS), MPa 89 to 170
240 to 260
Tensile Strength: Yield (Proof), MPa 29 to 150
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 640
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 230
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
41
Electrical Conductivity: Equal Weight (Specific), % IACS 200
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.2
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.4 to 23
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 5.9 to 150
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 9.1 to 17
24 to 26
Strength to Weight: Bending, points 16 to 25
31 to 32
Thermal Diffusivity, mm2/s 93
64
Thermal Shock Resistance, points 4.0 to 7.6
10 to 11

Alloy Composition

Aluminum (Al), % 99 to 100
95.2 to 98
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0.050 to 0.2
0 to 0.25
Iron (Fe), % 0 to 1.0
0 to 0.7
Magnesium (Mg), % 0 to 0.1
1.0 to 1.5
Manganese (Mn), % 0 to 0.050
0.9 to 1.4
Silicon (Si), % 0 to 1.0
0 to 0.3
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants