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1200 Aluminum vs. 2025 Aluminum

Both 1200 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 1200 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23 to 48
110
Elastic (Young's, Tensile) Modulus, GPa 69
72
Elongation at Break, % 1.1 to 28
15
Fatigue Strength, MPa 25 to 69
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 54 to 100
240
Tensile Strength: Ultimate (UTS), MPa 85 to 180
400
Tensile Strength: Yield (Proof), MPa 28 to 160
260

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 650
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 230
150
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
40
Electrical Conductivity: Equal Weight (Specific), % IACS 190
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.2
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
55
Resilience: Unit (Modulus of Resilience), kJ/m3 5.7 to 180
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 8.7 to 19
37
Strength to Weight: Bending, points 16 to 26
40
Thermal Diffusivity, mm2/s 92
58
Thermal Shock Resistance, points 3.8 to 8.1
18

Alloy Composition

Aluminum (Al), % 99 to 100
90.9 to 95.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.050
3.9 to 5.0
Iron (Fe), % 0 to 1.0
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.050
0.4 to 1.2
Silicon (Si), % 0 to 1.0
0.5 to 1.2
Titanium (Ti), % 0 to 0.050
0 to 0.15
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15