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1200 Aluminum vs. 5454 Aluminum

Both 1200 aluminum and 5454 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 1200 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23 to 48
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 1.1 to 28
2.3 to 18
Fatigue Strength, MPa 25 to 69
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 54 to 100
140 to 200
Tensile Strength: Ultimate (UTS), MPa 85 to 180
230 to 350
Tensile Strength: Yield (Proof), MPa 28 to 160
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 650
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 230
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
34
Electrical Conductivity: Equal Weight (Specific), % IACS 190
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 5.7 to 180
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 8.7 to 19
23 to 36
Strength to Weight: Bending, points 16 to 26
30 to 41
Thermal Diffusivity, mm2/s 92
55
Thermal Shock Resistance, points 3.8 to 8.1
10 to 16

Alloy Composition

Aluminum (Al), % 99 to 100
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.050
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.4
Magnesium (Mg), % 0
2.4 to 3.0
Manganese (Mn), % 0 to 0.050
0.5 to 1.0
Silicon (Si), % 0 to 1.0
0 to 0.25
Titanium (Ti), % 0 to 0.050
0 to 0.2
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants