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1200 Aluminum vs. AWS ER80S-B6

1200 aluminum belongs to the aluminum alloys classification, while AWS ER80S-B6 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1200 aluminum and the bottom bar is AWS ER80S-B6.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 1.1 to 28
19
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 85 to 180
620
Tensile Strength: Yield (Proof), MPa 28 to 160
540

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 650
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 230
40
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
8.2
Electrical Conductivity: Equal Weight (Specific), % IACS 190
9.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
4.7
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.8
Embodied Energy, MJ/kg 150
24
Embodied Water, L/kg 1190
71

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
110
Resilience: Unit (Modulus of Resilience), kJ/m3 5.7 to 180
750
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 8.7 to 19
22
Strength to Weight: Bending, points 16 to 26
21
Thermal Diffusivity, mm2/s 92
11
Thermal Shock Resistance, points 3.8 to 8.1
18

Alloy Composition

Aluminum (Al), % 99 to 100
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
4.5 to 6.0
Copper (Cu), % 0 to 0.050
0 to 0.35
Iron (Fe), % 0 to 1.0
90.6 to 94.7
Manganese (Mn), % 0 to 0.050
0.4 to 0.7
Molybdenum (Mo), % 0
0.45 to 0.65
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0
0 to 0.5