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1200 Aluminum vs. Solder Alloy 116

1200 aluminum belongs to the aluminum alloys classification, while solder alloy 116 belongs to the otherwise unclassified metals. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1200 aluminum and the bottom bar is solder alloy 116.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23 to 48
12
Elastic (Young's, Tensile) Modulus, GPa 69
26
Elongation at Break, % 1.1 to 28
18
Poisson's Ratio 0.33
0.42
Shear Modulus, GPa 26
9.3
Tensile Strength: Ultimate (UTS), MPa 85 to 180
34

Thermal Properties

Latent Heat of Fusion, J/g 400
34
Melting Completion (Liquidus), °C 660
260
Melting Onset (Solidus), °C 650
180
Specific Heat Capacity, J/kg-K 900
160
Thermal Conductivity, W/m-K 230
41
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
9.3
Electrical Conductivity: Equal Weight (Specific), % IACS 190
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
90
Density, g/cm3 2.7
10
Embodied Carbon, kg CO2/kg material 8.2
7.2
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1190
690

Common Calculations

Stiffness to Weight: Axial, points 14
1.5
Stiffness to Weight: Bending, points 50
9.8
Strength to Weight: Axial, points 8.7 to 19
0.94
Strength to Weight: Bending, points 16 to 26
2.3
Thermal Diffusivity, mm2/s 92
26
Thermal Shock Resistance, points 3.8 to 8.1
3.4

Alloy Composition

Aluminum (Al), % 99 to 100
0 to 0.0010
Antimony (Sb), % 0
0 to 0.5
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.25
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.050
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.020
Lead (Pb), % 0
68.4 to 70.5
Manganese (Mn), % 0 to 0.050
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 1.0
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
29.5 to 30.5
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
0 to 0.0010
Residuals, % 0 to 0.15
0