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1200 Aluminum vs. S34565 Stainless Steel

1200 aluminum belongs to the aluminum alloys classification, while S34565 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1200 aluminum and the bottom bar is S34565 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23 to 48
200
Elastic (Young's, Tensile) Modulus, GPa 69
210
Elongation at Break, % 1.1 to 28
39
Fatigue Strength, MPa 25 to 69
400
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
80
Shear Strength, MPa 54 to 100
610
Tensile Strength: Ultimate (UTS), MPa 85 to 180
900
Tensile Strength: Yield (Proof), MPa 28 to 160
470

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 660
1420
Melting Onset (Solidus), °C 650
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 230
12
Thermal Expansion, µm/m-K 23
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 190
2.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
28
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.2
5.3
Embodied Energy, MJ/kg 150
73
Embodied Water, L/kg 1190
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
300
Resilience: Unit (Modulus of Resilience), kJ/m3 5.7 to 180
540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 8.7 to 19
32
Strength to Weight: Bending, points 16 to 26
26
Thermal Diffusivity, mm2/s 92
3.2
Thermal Shock Resistance, points 3.8 to 8.1
22

Alloy Composition

Aluminum (Al), % 99 to 100
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
23 to 25
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 1.0
43.2 to 51.6
Manganese (Mn), % 0 to 0.050
5.0 to 7.0
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0
16 to 18
Niobium (Nb), % 0
0 to 0.1
Nitrogen (N), % 0
0.4 to 0.6
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 1.0
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0