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1200 Aluminum vs. Zamak 5

1200 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1200 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23 to 48
92
Elastic (Young's, Tensile) Modulus, GPa 69
87
Elongation at Break, % 1.1 to 28
6.3
Fatigue Strength, MPa 25 to 69
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 54 to 100
260
Tensile Strength: Ultimate (UTS), MPa 85 to 180
330
Tensile Strength: Yield (Proof), MPa 28 to 160
240

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 660
390
Melting Onset (Solidus), °C 650
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 230
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
26
Electrical Conductivity: Equal Weight (Specific), % IACS 190
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 8.2
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1190
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
19
Resilience: Unit (Modulus of Resilience), kJ/m3 5.7 to 180
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 8.7 to 19
14
Strength to Weight: Bending, points 16 to 26
16
Thermal Diffusivity, mm2/s 92
42
Thermal Shock Resistance, points 3.8 to 8.1
9.9

Alloy Composition

Aluminum (Al), % 99 to 100
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.050
0.7 to 1.3
Iron (Fe), % 0 to 1.0
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Manganese (Mn), % 0 to 0.050
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 1.0
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
94.3 to 95.7
Residuals, % 0 to 0.15
0