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1200-H24 Aluminum vs. 5040-H24 Aluminum

Both 1200-H24 aluminum and 5040-H24 aluminum are aluminum alloys. Both are furnished in the H24 temper. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 1200-H24 aluminum and the bottom bar is 5040-H24 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 36
66
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 5.1
6.8
Fatigue Strength, MPa 53
100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 76
140
Tensile Strength: Ultimate (UTS), MPa 130
240
Tensile Strength: Yield (Proof), MPa 100
190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 650
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 230
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
41
Electrical Conductivity: Equal Weight (Specific), % IACS 190
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.2
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.2
15
Resilience: Unit (Modulus of Resilience), kJ/m3 75
260
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13
24
Strength to Weight: Bending, points 21
31
Thermal Diffusivity, mm2/s 92
64
Thermal Shock Resistance, points 5.8
10

Alloy Composition

Aluminum (Al), % 99 to 100
95.2 to 98
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0 to 0.050
0 to 0.25
Iron (Fe), % 0 to 1.0
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0 to 0.050
0.9 to 1.4
Silicon (Si), % 0 to 1.0
0 to 0.3
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15