MakeItFrom.com
Menu (ESC)

1200-O Aluminum vs. Annealed SAE-AISI 52100

1200-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI 52100 belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1200-O aluminum and the bottom bar is annealed SAE-AISI 52100.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23
180
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 28
20
Fatigue Strength, MPa 33
250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 57
370
Tensile Strength: Ultimate (UTS), MPa 87
590
Tensile Strength: Yield (Proof), MPa 29
360

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 170
430
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 650
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 230
47
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 190
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
2.4
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1190
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
100
Resilience: Unit (Modulus of Resilience), kJ/m3 5.9
350
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 8.9
21
Strength to Weight: Bending, points 16
20
Thermal Diffusivity, mm2/s 92
13
Thermal Shock Resistance, points 3.9
19

Alloy Composition

Aluminum (Al), % 99 to 100
0
Carbon (C), % 0
0.93 to 1.1
Chromium (Cr), % 0
1.4 to 1.6
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 1.0
96.5 to 97.3
Manganese (Mn), % 0 to 0.050
0.25 to 0.45
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 1.0
0.15 to 0.35
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0