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1235 Aluminum vs. 4115 Aluminum

Both 1235 aluminum and 4115 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 1235 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 28 to 34
1.1 to 11
Fatigue Strength, MPa 23 to 58
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 52 to 56
71 to 130
Tensile Strength: Ultimate (UTS), MPa 80 to 84
120 to 220
Tensile Strength: Yield (Proof), MPa 23 to 57
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 640
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 230
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
41
Electrical Conductivity: Equal Weight (Specific), % IACS 200
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.1
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 3.8 to 24
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 8.2 to 8.6
12 to 23
Strength to Weight: Bending, points 15 to 16
20 to 30
Thermal Diffusivity, mm2/s 93
66
Thermal Shock Resistance, points 3.6 to 3.7
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 99.35 to 100
94.6 to 97.4
Copper (Cu), % 0 to 0.050
0.1 to 0.5
Iron (Fe), % 0 to 0.65
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0.1 to 0.5
Manganese (Mn), % 0 to 0.050
0.6 to 1.2
Silicon (Si), % 0 to 0.65
1.8 to 2.2
Titanium (Ti), % 0 to 0.060
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0
0 to 0.15