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1235 Aluminum vs. 5005 Aluminum

Both 1235 aluminum and 5005 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 1235 aluminum and the bottom bar is 5005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 28 to 34
1.1 to 23
Fatigue Strength, MPa 23 to 58
38 to 86
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 52 to 56
70 to 130
Tensile Strength: Ultimate (UTS), MPa 80 to 84
110 to 230
Tensile Strength: Yield (Proof), MPa 23 to 57
41 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 640
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 230
200
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
52
Electrical Conductivity: Equal Weight (Specific), % IACS 200
170

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
2.3 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 3.8 to 24
12 to 320
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 8.2 to 8.6
11 to 23
Strength to Weight: Bending, points 15 to 16
19 to 31
Thermal Diffusivity, mm2/s 93
82
Thermal Shock Resistance, points 3.6 to 3.7
4.9 to 10

Alloy Composition

Aluminum (Al), % 99.35 to 100
97 to 99.5
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.050
0 to 0.2
Iron (Fe), % 0 to 0.65
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0.5 to 1.1
Manganese (Mn), % 0 to 0.050
0 to 0.2
Silicon (Si), % 0 to 0.65
0 to 0.3
Titanium (Ti), % 0 to 0.060
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants