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1235 Aluminum vs. SAE-AISI 1008 Steel

1235 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1008 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1235 aluminum and the bottom bar is SAE-AISI 1008 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 28 to 34
22 to 33
Fatigue Strength, MPa 23 to 58
150 to 220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 52 to 56
220 to 230
Tensile Strength: Ultimate (UTS), MPa 80 to 84
330 to 370
Tensile Strength: Yield (Proof), MPa 23 to 57
190 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 640
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 230
62
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 200
7.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 160
18
Embodied Water, L/kg 1190
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
78 to 91
Resilience: Unit (Modulus of Resilience), kJ/m3 3.8 to 24
92 to 260
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 8.2 to 8.6
12 to 13
Strength to Weight: Bending, points 15 to 16
13 to 15
Thermal Diffusivity, mm2/s 93
17
Thermal Shock Resistance, points 3.6 to 3.7
10 to 12

Alloy Composition

Aluminum (Al), % 99.35 to 100
0
Carbon (C), % 0
0 to 0.1
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.65
99.31 to 99.7
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0.3 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.65
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.060
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
0