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1235 Aluminum vs. ZE41A Magnesium

1235 aluminum belongs to the aluminum alloys classification, while ZE41A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 1235 aluminum and the bottom bar is ZE41A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
45
Elongation at Break, % 28 to 34
3.3
Fatigue Strength, MPa 23 to 58
98
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 52 to 56
150
Tensile Strength: Ultimate (UTS), MPa 80 to 84
210
Tensile Strength: Yield (Proof), MPa 23 to 57
140

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 170
150
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 640
540
Specific Heat Capacity, J/kg-K 900
970
Thermal Conductivity, W/m-K 230
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
27
Electrical Conductivity: Equal Weight (Specific), % IACS 200
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
1.9
Embodied Carbon, kg CO2/kg material 8.3
24
Embodied Energy, MJ/kg 160
170
Embodied Water, L/kg 1190
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
6.1
Resilience: Unit (Modulus of Resilience), kJ/m3 3.8 to 24
220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
63
Strength to Weight: Axial, points 8.2 to 8.6
31
Strength to Weight: Bending, points 15 to 16
41
Thermal Diffusivity, mm2/s 93
59
Thermal Shock Resistance, points 3.6 to 3.7
12

Alloy Composition

Aluminum (Al), % 99.35 to 100
0
Copper (Cu), % 0 to 0.050
0 to 0.1
Iron (Fe), % 0 to 0.65
0
Magnesium (Mg), % 0 to 0.050
91.7 to 95.4
Manganese (Mn), % 0 to 0.050
0 to 0.15
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.65
0
Titanium (Ti), % 0 to 0.060
0
Unspecified Rare Earths, % 0
0.75 to 1.8
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
3.5 to 5.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3