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1435 Aluminum vs. SAE-AISI O2 Steel

1435 aluminum belongs to the aluminum alloys classification, while SAE-AISI O2 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1435 aluminum and the bottom bar is SAE-AISI O2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 81 to 150
640 to 2050

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 640
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 230
43
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 200
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
2.4
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.8
Embodied Energy, MJ/kg 150
26
Embodied Water, L/kg 1190
50

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 8.3 to 15
23 to 73
Strength to Weight: Bending, points 15 to 23
21 to 46
Thermal Diffusivity, mm2/s 93
12
Thermal Shock Resistance, points 3.6 to 6.7
22 to 70

Alloy Composition

Aluminum (Al), % 99.35 to 99.7
0
Carbon (C), % 0
0.85 to 1.0
Chromium (Cr), % 0
0 to 0.5
Copper (Cu), % 0 to 0.020
0 to 0.25
Iron (Fe), % 0.3 to 0.5
95 to 97.8
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
1.4 to 1.8
Molybdenum (Mo), % 0
0 to 0.3
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.15
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.030
0
Vanadium (V), % 0
0 to 0.3
Zinc (Zn), % 0 to 0.1
0

Comparable Variants