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1435 Aluminum vs. Zamak 5

1435 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1435 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
87
Elongation at Break, % 4.1 to 32
6.3
Fatigue Strength, MPa 27 to 49
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 54 to 87
260
Tensile Strength: Ultimate (UTS), MPa 81 to 150
330
Tensile Strength: Yield (Proof), MPa 23 to 130
240

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 640
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 230
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
26
Electrical Conductivity: Equal Weight (Specific), % IACS 200
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 8.2
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1190
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.0 to 20
19
Resilience: Unit (Modulus of Resilience), kJ/m3 3.8 to 110
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 8.3 to 15
14
Strength to Weight: Bending, points 15 to 23
16
Thermal Diffusivity, mm2/s 93
42
Thermal Shock Resistance, points 3.6 to 6.7
9.9

Alloy Composition

Aluminum (Al), % 99.35 to 99.7
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.020
0.7 to 1.3
Iron (Fe), % 0.3 to 0.5
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0 to 0.050
0.025 to 0.080
Manganese (Mn), % 0 to 0.050
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.15
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.030
0
Zinc (Zn), % 0 to 0.1
94.3 to 95.7