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2011 Aluminum vs. AISI 204 Stainless Steel

2011 aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2011 aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 8.5 to 18
23 to 39
Fatigue Strength, MPa 74 to 120
320 to 720
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 190 to 250
500 to 700
Tensile Strength: Ultimate (UTS), MPa 310 to 420
730 to 1100
Tensile Strength: Yield (Proof), MPa 140 to 310
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 190
850
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 540
1370
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140 to 170
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35 to 45
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 100 to 130
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 3.1
7.7
Embodied Carbon, kg CO2/kg material 7.9
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1150
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 52
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 680
360 to 2940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 44
25
Strength to Weight: Axial, points 27 to 37
27 to 40
Strength to Weight: Bending, points 32 to 40
24 to 31
Thermal Diffusivity, mm2/s 51 to 64
4.1
Thermal Shock Resistance, points 14 to 19
16 to 24

Alloy Composition

Aluminum (Al), % 91.3 to 94.6
0
Bismuth (Bi), % 0.2 to 0.6
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 5.0 to 6.0
0
Iron (Fe), % 0 to 0.7
69.6 to 76.4
Lead (Pb), % 0.2 to 0.6
0
Manganese (Mn), % 0
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0