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2011 Aluminum vs. Automotive Malleable Cast Iron

2011 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2011 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
180
Elongation at Break, % 8.5 to 18
1.0 to 10
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
70
Tensile Strength: Ultimate (UTS), MPa 310 to 420
350 to 720
Tensile Strength: Yield (Proof), MPa 140 to 310
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 540
1370
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140 to 170
41
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35 to 45
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 100 to 130
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.9
Density, g/cm3 3.1
7.6
Embodied Carbon, kg CO2/kg material 7.9
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1150
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 52
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 680
130 to 950
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 44
25
Strength to Weight: Axial, points 27 to 37
13 to 26
Strength to Weight: Bending, points 32 to 40
14 to 24
Thermal Diffusivity, mm2/s 51 to 64
11
Thermal Shock Resistance, points 14 to 19
9.9 to 21

Alloy Composition

Aluminum (Al), % 91.3 to 94.6
0
Bismuth (Bi), % 0.2 to 0.6
0
Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 5.0 to 6.0
0
Iron (Fe), % 0 to 0.7
93.6 to 96.7
Lead (Pb), % 0.2 to 0.6
0
Manganese (Mn), % 0
0.15 to 1.3
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 0 to 0.4
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0