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2018 Aluminum vs. S41045 Stainless Steel

2018 aluminum belongs to the aluminum alloys classification, while S41045 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2018 aluminum and the bottom bar is S41045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
160
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 9.6
25
Fatigue Strength, MPa 120
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 270
280
Tensile Strength: Ultimate (UTS), MPa 420
430
Tensile Strength: Yield (Proof), MPa 310
230

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 220
740
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 510
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 150
29
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.5
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.1
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1130
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 37
92
Resilience: Unit (Modulus of Resilience), kJ/m3 670
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 38
16
Strength to Weight: Bending, points 41
16
Thermal Diffusivity, mm2/s 57
7.8
Thermal Shock Resistance, points 19
16

Alloy Composition

Aluminum (Al), % 89.7 to 94.4
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
12 to 13
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
83.8 to 88
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.2
0 to 1.0
Nickel (Ni), % 1.7 to 2.3
0 to 0.5
Niobium (Nb), % 0
0 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.9
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0