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2024 Aluminum vs. 4045 Aluminum

Both 2024 aluminum and 4045 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is 4045 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
71
Elongation at Break, % 4.0 to 16
2.3
Fatigue Strength, MPa 90 to 180
45
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Shear Strength, MPa 130 to 320
69
Tensile Strength: Ultimate (UTS), MPa 200 to 540
120
Tensile Strength: Yield (Proof), MPa 100 to 490
64

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 200
160
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 500
580
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 120
170
Thermal Expansion, µm/m-K 23
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
45
Electrical Conductivity: Equal Weight (Specific), % IACS 90
160

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.6
Embodied Carbon, kg CO2/kg material 8.3
7.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
29
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
54
Strength to Weight: Axial, points 18 to 50
13
Strength to Weight: Bending, points 25 to 49
21
Thermal Diffusivity, mm2/s 46
74
Thermal Shock Resistance, points 8.6 to 24
5.7

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
87.4 to 91
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.8 to 4.9
0 to 0.3
Iron (Fe), % 0 to 0.5
0 to 0.8
Magnesium (Mg), % 1.2 to 1.8
0 to 0.050
Manganese (Mn), % 0.3 to 0.9
0 to 0.050
Silicon (Si), % 0 to 0.5
9.0 to 11
Titanium (Ti), % 0 to 0.15
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.1
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0
0 to 0.15