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2024 Aluminum vs. 5457 Aluminum

Both 2024 aluminum and 5457 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 4.0 to 16
6.0 to 22
Fatigue Strength, MPa 90 to 180
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 130 to 320
85 to 130
Tensile Strength: Ultimate (UTS), MPa 200 to 540
130 to 210
Tensile Strength: Yield (Proof), MPa 100 to 490
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 200
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 500
630
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 120
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
46
Electrical Conductivity: Equal Weight (Specific), % IACS 90
150

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
18 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 18 to 50
13 to 21
Strength to Weight: Bending, points 25 to 49
21 to 28
Thermal Diffusivity, mm2/s 46
72
Thermal Shock Resistance, points 8.6 to 24
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
97.8 to 99.05
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.8 to 4.9
0 to 0.2
Iron (Fe), % 0 to 0.5
0 to 0.1
Magnesium (Mg), % 1.2 to 1.8
0.8 to 1.2
Manganese (Mn), % 0.3 to 0.9
0.15 to 0.45
Silicon (Si), % 0 to 0.5
0 to 0.080
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.050
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0
0 to 0.1

Comparable Variants