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2024 Aluminum vs. 6061 Aluminum

Both 2024 aluminum and 6061 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
69
Elongation at Break, % 4.0 to 16
3.4 to 20
Fatigue Strength, MPa 90 to 180
58 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 130 to 320
84 to 210
Tensile Strength: Ultimate (UTS), MPa 200 to 540
130 to 410
Tensile Strength: Yield (Proof), MPa 100 to 490
76 to 370

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 200
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 500
580
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 120
170
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
43
Electrical Conductivity: Equal Weight (Specific), % IACS 90
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Calomel Potential, mV -600
-740
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
3.8 to 81
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
42 to 1000
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 18 to 50
13 to 42
Strength to Weight: Bending, points 25 to 49
21 to 45
Thermal Diffusivity, mm2/s 46
68
Thermal Shock Resistance, points 8.6 to 24
5.7 to 18

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
95.9 to 98.6
Chromium (Cr), % 0 to 0.1
0.040 to 0.35
Copper (Cu), % 3.8 to 4.9
0.15 to 0.4
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 1.2 to 1.8
0.8 to 1.2
Manganese (Mn), % 0.3 to 0.9
0 to 0.15
Silicon (Si), % 0 to 0.5
0.4 to 0.8
Titanium (Ti), % 0 to 0.15
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0
0 to 0.15

Comparable Variants