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2024 Aluminum vs. AISI 418 Stainless Steel

2024 aluminum belongs to the aluminum alloys classification, while AISI 418 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is AISI 418 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.0 to 16
17
Fatigue Strength, MPa 90 to 180
520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 130 to 320
680
Tensile Strength: Ultimate (UTS), MPa 200 to 540
1100
Tensile Strength: Yield (Proof), MPa 100 to 490
850

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 200
770
Melting Completion (Liquidus), °C 640
1500
Melting Onset (Solidus), °C 500
1460
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.8
Electrical Conductivity: Equal Weight (Specific), % IACS 90
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 11
15
Density, g/cm3 3.0
8.0
Embodied Carbon, kg CO2/kg material 8.3
2.9
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1140
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
170
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
1830
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 18 to 50
38
Strength to Weight: Bending, points 25 to 49
29
Thermal Diffusivity, mm2/s 46
6.7
Thermal Shock Resistance, points 8.6 to 24
40

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
0
Carbon (C), % 0
0.15 to 0.2
Chromium (Cr), % 0 to 0.1
12 to 14
Copper (Cu), % 3.8 to 4.9
0
Iron (Fe), % 0 to 0.5
78.5 to 83.6
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
1.8 to 2.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Tungsten (W), % 0
2.5 to 3.5
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0