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2024 Aluminum vs. ASTM Grade HP Steel

2024 aluminum belongs to the aluminum alloys classification, while ASTM grade HP steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is ASTM grade HP steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.0 to 16
5.1
Fatigue Strength, MPa 90 to 180
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 200 to 540
490
Tensile Strength: Yield (Proof), MPa 100 to 490
260

Thermal Properties

Latent Heat of Fusion, J/g 390
320
Maximum Temperature: Mechanical, °C 200
1100
Melting Completion (Liquidus), °C 640
1370
Melting Onset (Solidus), °C 500
1330
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
12
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 11
34
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 8.3
5.8
Embodied Energy, MJ/kg 150
82
Embodied Water, L/kg 1140
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
21
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
170
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 18 to 50
17
Strength to Weight: Bending, points 25 to 49
17
Thermal Diffusivity, mm2/s 46
3.2
Thermal Shock Resistance, points 8.6 to 24
11

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
0
Carbon (C), % 0
0.35 to 0.75
Chromium (Cr), % 0 to 0.1
24 to 28
Copper (Cu), % 3.8 to 4.9
0
Iron (Fe), % 0 to 0.5
29.2 to 42.7
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 2.5
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0