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2024 Aluminum vs. Solder Alloy 801

2024 aluminum belongs to the aluminum alloys classification, while solder alloy 801 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is solder alloy 801.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
53
Elongation at Break, % 4.0 to 16
33
Poisson's Ratio 0.33
0.35
Shear Modulus, GPa 27
20
Tensile Strength: Ultimate (UTS), MPa 200 to 540
55

Thermal Properties

Latent Heat of Fusion, J/g 390
64
Melting Completion (Liquidus), °C 640
200
Melting Onset (Solidus), °C 500
200
Specific Heat Capacity, J/kg-K 880
240
Thermal Conductivity, W/m-K 120
61
Thermal Expansion, µm/m-K 23
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
15
Electrical Conductivity: Equal Weight (Specific), % IACS 90
19

Otherwise Unclassified Properties

Density, g/cm3 3.0
7.2
Embodied Carbon, kg CO2/kg material 8.3
14
Embodied Energy, MJ/kg 150
240
Embodied Water, L/kg 1140
1140

Common Calculations

Stiffness to Weight: Axial, points 13
4.1
Stiffness to Weight: Bending, points 46
17
Strength to Weight: Axial, points 18 to 50
2.1
Strength to Weight: Bending, points 25 to 49
4.4
Thermal Diffusivity, mm2/s 46
36
Thermal Shock Resistance, points 8.6 to 24
3.3

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.8 to 4.9
0 to 0.050
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.5
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.5
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
89.9 to 91.5
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
8.5 to 9.5
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0