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2024 Aluminum vs. S31254 Stainless Steel

2024 aluminum belongs to the aluminum alloys classification, while S31254 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is S31254 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.0 to 16
40
Fatigue Strength, MPa 90 to 180
290
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
80
Shear Strength, MPa 130 to 320
490
Tensile Strength: Ultimate (UTS), MPa 200 to 540
720
Tensile Strength: Yield (Proof), MPa 100 to 490
330

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 200
1090
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 500
1420
Specific Heat Capacity, J/kg-K 880
460
Thermal Conductivity, W/m-K 120
14
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 90
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
28
Density, g/cm3 3.0
8.0
Embodied Carbon, kg CO2/kg material 8.3
5.5
Embodied Energy, MJ/kg 150
74
Embodied Water, L/kg 1140
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
240
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
270
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 18 to 50
25
Strength to Weight: Bending, points 25 to 49
22
Thermal Diffusivity, mm2/s 46
3.8
Thermal Shock Resistance, points 8.6 to 24
15

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0 to 0.1
19.5 to 20.5
Copper (Cu), % 3.8 to 4.9
0.5 to 1.0
Iron (Fe), % 0 to 0.5
51.4 to 56.3
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0 to 1.0
Molybdenum (Mo), % 0
6.0 to 6.5
Nickel (Ni), % 0
17.5 to 18.5
Nitrogen (N), % 0
0.18 to 0.22
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0 to 0.8
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0