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2024-O Aluminum vs. Annealed AISI 204

2024-O aluminum belongs to the aluminum alloys classification, while annealed AISI 204 belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024-O aluminum and the bottom bar is annealed AISI 204.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 49
210
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 15
39
Fatigue Strength, MPa 90
320
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 130
500
Tensile Strength: Ultimate (UTS), MPa 200
730
Tensile Strength: Yield (Proof), MPa 100
380

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 200
850
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 500
1370
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 90
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1140
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
240
Resilience: Unit (Modulus of Resilience), kJ/m3 70
360
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 18
27
Strength to Weight: Bending, points 25
24
Thermal Diffusivity, mm2/s 46
4.1
Thermal Shock Resistance, points 8.6
16

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
15 to 17
Copper (Cu), % 3.8 to 4.9
0
Iron (Fe), % 0 to 0.5
69.6 to 76.4
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0