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2024-T42 Aluminum vs. 6063-T42 Aluminum

Both 2024-T42 aluminum and 6063-T42 aluminum are aluminum alloys. Both are furnished in the T42 temper. They have a moderately high 94% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2024-T42 aluminum and the bottom bar is 6063-T42 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 11
15
Fatigue Strength, MPa 140
39
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 280
99
Tensile Strength: Ultimate (UTS), MPa 470
160
Tensile Strength: Yield (Proof), MPa 300
75

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 200
160
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 500
620
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 120
200
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
53
Electrical Conductivity: Equal Weight (Specific), % IACS 90
180

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Calomel Potential, mV -600
-740
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45
20
Resilience: Unit (Modulus of Resilience), kJ/m3 640
41
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 43
17
Strength to Weight: Bending, points 45
24
Thermal Diffusivity, mm2/s 46
82
Thermal Shock Resistance, points 20
7.2

Alloy Composition

Aluminum (Al), % 90.7 to 94.7
97.5 to 99.4
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 3.8 to 4.9
0 to 0.1
Iron (Fe), % 0 to 0.5
0 to 0.35
Magnesium (Mg), % 1.2 to 1.8
0.45 to 0.9
Manganese (Mn), % 0.3 to 0.9
0 to 0.1
Silicon (Si), % 0 to 0.5
0.2 to 0.6
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.1
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0
0 to 0.15