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2025 Aluminum vs. 3004 Aluminum

Both 2025 aluminum and 3004 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 3004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
45 to 83
Elastic (Young's, Tensile) Modulus, GPa 72
70
Elongation at Break, % 15
1.1 to 19
Fatigue Strength, MPa 130
55 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
100 to 180
Tensile Strength: Ultimate (UTS), MPa 400
170 to 310
Tensile Strength: Yield (Proof), MPa 260
68 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 520
630
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
160
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
42
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.8
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
3.2 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 450
33 to 540
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
18 to 31
Strength to Weight: Bending, points 40
25 to 37
Thermal Diffusivity, mm2/s 58
65
Thermal Shock Resistance, points 18
7.6 to 13

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
95.6 to 98.2
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.0
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0.8 to 1.3
Manganese (Mn), % 0.4 to 1.2
1.0 to 1.5
Silicon (Si), % 0.5 to 1.2
0 to 0.3
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0
0 to 0.15