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2025 Aluminum vs. 3102 Aluminum

Both 2025 aluminum and 3102 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 3102 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
69
Elongation at Break, % 15
23 to 28
Fatigue Strength, MPa 130
31 to 34
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
58 to 65
Tensile Strength: Ultimate (UTS), MPa 400
92 to 100
Tensile Strength: Yield (Proof), MPa 260
28 to 34

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
640
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
230
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
56
Electrical Conductivity: Equal Weight (Specific), % IACS 120
190

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.0
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
16 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 450
5.8 to 8.3
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
9.4 to 10
Strength to Weight: Bending, points 40
17 to 18
Thermal Diffusivity, mm2/s 58
92
Thermal Shock Resistance, points 18
4.1 to 4.4

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
97.9 to 99.95
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0.050 to 0.4
Silicon (Si), % 0.5 to 1.2
0 to 0.4
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.3
Residuals, % 0
0 to 0.15