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2025 Aluminum vs. 4006 Aluminum

Both 2025 aluminum and 4006 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 4006 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
28 to 45
Elastic (Young's, Tensile) Modulus, GPa 72
69
Elongation at Break, % 15
3.4 to 24
Fatigue Strength, MPa 130
35 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
70 to 91
Tensile Strength: Ultimate (UTS), MPa 400
110 to 160
Tensile Strength: Yield (Proof), MPa 260
62 to 140

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
620
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
220
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
56
Electrical Conductivity: Equal Weight (Specific), % IACS 120
180

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.0
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
5.1 to 26
Resilience: Unit (Modulus of Resilience), kJ/m3 450
28 to 130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
11 to 16
Strength to Weight: Bending, points 40
19 to 24
Thermal Diffusivity, mm2/s 58
89
Thermal Shock Resistance, points 18
4.9 to 7.0

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
97.4 to 98.7
Chromium (Cr), % 0 to 0.1
0 to 0.2
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
0.5 to 0.8
Magnesium (Mg), % 0 to 0.050
0 to 0.010
Manganese (Mn), % 0.4 to 1.2
0 to 0.050
Silicon (Si), % 0.5 to 1.2
0.8 to 1.2
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.050
Residuals, % 0
0 to 0.15