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2025 Aluminum vs. 4015 Aluminum

Both 2025 aluminum and 4015 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 4015 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
35 to 70
Elastic (Young's, Tensile) Modulus, GPa 72
70
Elongation at Break, % 15
1.1 to 23
Fatigue Strength, MPa 130
46 to 71
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
82 to 120
Tensile Strength: Ultimate (UTS), MPa 400
130 to 220
Tensile Strength: Yield (Proof), MPa 260
50 to 200

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
600
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
41
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
2.4 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 450
18 to 290
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
13 to 22
Strength to Weight: Bending, points 40
21 to 30
Thermal Diffusivity, mm2/s 58
66
Thermal Shock Resistance, points 18
5.7 to 9.7

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
94.9 to 97.9
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.2
Iron (Fe), % 0 to 1.0
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0.1 to 0.5
Manganese (Mn), % 0.4 to 1.2
0.6 to 1.2
Silicon (Si), % 0.5 to 1.2
1.4 to 2.2
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15