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2025 Aluminum vs. 5010 Aluminum

Both 2025 aluminum and 5010 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 5010 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
27 to 62
Elastic (Young's, Tensile) Modulus, GPa 72
69
Elongation at Break, % 15
1.1 to 23
Fatigue Strength, MPa 130
35 to 83
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
64 to 120
Tensile Strength: Ultimate (UTS), MPa 400
100 to 210
Tensile Strength: Yield (Proof), MPa 260
38 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 520
630
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
200
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
45
Electrical Conductivity: Equal Weight (Specific), % IACS 120
150

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
2.3 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 450
10 to 270
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
10 to 22
Strength to Weight: Bending, points 40
18 to 29
Thermal Diffusivity, mm2/s 58
82
Thermal Shock Resistance, points 18
4.5 to 9.4

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
97.1 to 99.7
Chromium (Cr), % 0 to 0.1
0 to 0.15
Copper (Cu), % 3.9 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.0
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0.2 to 0.6
Manganese (Mn), % 0.4 to 1.2
0.1 to 0.3
Silicon (Si), % 0.5 to 1.2
0 to 0.4
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.3
Residuals, % 0
0 to 0.15