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2025 Aluminum vs. 5049 Aluminum

Both 2025 aluminum and 5049 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 5049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
52 to 88
Elastic (Young's, Tensile) Modulus, GPa 72
69
Elongation at Break, % 15
2.0 to 18
Fatigue Strength, MPa 130
79 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
130 to 190
Tensile Strength: Ultimate (UTS), MPa 400
210 to 330
Tensile Strength: Yield (Proof), MPa 260
91 to 280

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 520
620
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
140
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
35
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
6.0 to 31
Resilience: Unit (Modulus of Resilience), kJ/m3 450
59 to 570
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
22 to 34
Strength to Weight: Bending, points 40
29 to 39
Thermal Diffusivity, mm2/s 58
56
Thermal Shock Resistance, points 18
9.3 to 15

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
94.7 to 97.9
Chromium (Cr), % 0 to 0.1
0 to 0.3
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.5
Magnesium (Mg), % 0 to 0.050
1.6 to 2.5
Manganese (Mn), % 0.4 to 1.2
0.5 to 1.1
Silicon (Si), % 0.5 to 1.2
0 to 0.4
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15