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2025 Aluminum vs. 5251 Aluminum

Both 2025 aluminum and 5251 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 5251 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
44 to 79
Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 15
2.0 to 19
Fatigue Strength, MPa 130
59 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
110 to 160
Tensile Strength: Ultimate (UTS), MPa 400
180 to 280
Tensile Strength: Yield (Proof), MPa 260
67 to 250

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 520
610
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
37
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
5.4 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 450
33 to 450
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
18 to 29
Strength to Weight: Bending, points 40
26 to 35
Thermal Diffusivity, mm2/s 58
61
Thermal Shock Resistance, points 18
7.9 to 13

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
95.5 to 98.2
Chromium (Cr), % 0 to 0.1
0 to 0.15
Copper (Cu), % 3.9 to 5.0
0 to 0.15
Iron (Fe), % 0 to 1.0
0 to 0.5
Magnesium (Mg), % 0 to 0.050
1.7 to 2.4
Manganese (Mn), % 0.4 to 1.2
0.1 to 0.5
Silicon (Si), % 0.5 to 1.2
0 to 0.4
Titanium (Ti), % 0 to 0.15
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.15
Residuals, % 0
0 to 0.15