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2025 Aluminum vs. 5754 Aluminum

Both 2025 aluminum and 5754 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 5754 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
52 to 88
Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 15
2.0 to 19
Fatigue Strength, MPa 130
66 to 140
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
120 to 190
Tensile Strength: Ultimate (UTS), MPa 400
200 to 330
Tensile Strength: Yield (Proof), MPa 260
80 to 280

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 520
600
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
33
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.7
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
6.1 to 32
Resilience: Unit (Modulus of Resilience), kJ/m3 450
47 to 580
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
21 to 34
Strength to Weight: Bending, points 40
28 to 39
Thermal Diffusivity, mm2/s 58
54
Thermal Shock Resistance, points 18
8.9 to 14

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
94.2 to 97.4
Chromium (Cr), % 0 to 0.1
0 to 0.3
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.4
Magnesium (Mg), % 0 to 0.050
2.6 to 3.6
Manganese (Mn), % 0.4 to 1.2
0 to 0.5
Silicon (Si), % 0.5 to 1.2
0 to 0.4
Titanium (Ti), % 0 to 0.15
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15