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2025 Aluminum vs. 6082 Aluminum

Both 2025 aluminum and 6082 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 6082 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
40 to 95
Elastic (Young's, Tensile) Modulus, GPa 72
69
Elongation at Break, % 15
6.3 to 18
Fatigue Strength, MPa 130
55 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
84 to 220
Tensile Strength: Ultimate (UTS), MPa 400
140 to 340
Tensile Strength: Yield (Proof), MPa 260
85 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 520
580
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
42
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
19 to 43
Resilience: Unit (Modulus of Resilience), kJ/m3 450
52 to 710
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
14 to 35
Strength to Weight: Bending, points 40
21 to 40
Thermal Diffusivity, mm2/s 58
67
Thermal Shock Resistance, points 18
6.0 to 15

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
95.2 to 98.3
Chromium (Cr), % 0 to 0.1
0 to 0.25
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.5
Magnesium (Mg), % 0 to 0.050
0.6 to 1.2
Manganese (Mn), % 0.4 to 1.2
0.4 to 1.0
Silicon (Si), % 0.5 to 1.2
0.7 to 1.3
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15