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2025 Aluminum vs. 7021 Aluminum

Both 2025 aluminum and 7021 aluminum are aluminum alloys. Both are furnished in the T6 temper. They have a moderately high 93% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
69
Elongation at Break, % 15
9.4
Fatigue Strength, MPa 130
150
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
270
Tensile Strength: Ultimate (UTS), MPa 400
460
Tensile Strength: Yield (Proof), MPa 260
390

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 190
200
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 520
510
Specific Heat Capacity, J/kg-K 870
870
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
38
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.9
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
41
Resilience: Unit (Modulus of Resilience), kJ/m3 450
1110
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
47
Strength to Weight: Axial, points 37
44
Strength to Weight: Bending, points 40
45
Thermal Diffusivity, mm2/s 58
59
Thermal Shock Resistance, points 18
20

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
90.7 to 93.7
Chromium (Cr), % 0 to 0.1
0 to 0.050
Copper (Cu), % 3.9 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.0
0 to 0.4
Magnesium (Mg), % 0 to 0.050
1.2 to 1.8
Manganese (Mn), % 0.4 to 1.2
0 to 0.1
Silicon (Si), % 0.5 to 1.2
0 to 0.25
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15