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2025 Aluminum vs. 7204 Aluminum

Both 2025 aluminum and 7204 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
70
Elongation at Break, % 15
11 to 13
Fatigue Strength, MPa 130
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
130 to 220
Tensile Strength: Ultimate (UTS), MPa 400
220 to 380
Tensile Strength: Yield (Proof), MPa 260
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 190
210
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
520
Specific Heat Capacity, J/kg-K 870
880
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
39
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.9
Embodied Carbon, kg CO2/kg material 7.9
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 450
110 to 710
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
47
Strength to Weight: Axial, points 37
21 to 36
Strength to Weight: Bending, points 40
28 to 40
Thermal Diffusivity, mm2/s 58
58
Thermal Shock Resistance, points 18
9.4 to 16

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
90.5 to 94.8
Chromium (Cr), % 0 to 0.1
0 to 0.3
Copper (Cu), % 3.9 to 5.0
0 to 0.2
Iron (Fe), % 0 to 1.0
0 to 0.35
Magnesium (Mg), % 0 to 0.050
1.0 to 2.0
Manganese (Mn), % 0.4 to 1.2
0.2 to 0.7
Silicon (Si), % 0.5 to 1.2
0 to 0.3
Titanium (Ti), % 0 to 0.15
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.25
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15