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2025 Aluminum vs. ACI-ASTM CA6N Steel

2025 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CA6N steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is ACI-ASTM CA6N steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 15
17
Fatigue Strength, MPa 130
640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 400
1080
Tensile Strength: Yield (Proof), MPa 260
1060

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
740
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 520
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 150
23
Thermal Expansion, µm/m-K 23
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
11
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 7.9
2.5
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1130
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
180
Resilience: Unit (Modulus of Resilience), kJ/m3 450
2900
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
38
Strength to Weight: Bending, points 40
30
Thermal Diffusivity, mm2/s 58
6.1
Thermal Shock Resistance, points 18
40

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0 to 0.1
10.5 to 12.5
Copper (Cu), % 3.9 to 5.0
0
Iron (Fe), % 0 to 1.0
77.9 to 83.5
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 0.5
Nickel (Ni), % 0
6.0 to 8.0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0.5 to 1.2
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0