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2025 Aluminum vs. AISI 301LN Stainless Steel

2025 aluminum belongs to the aluminum alloys classification, while AISI 301LN stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is AISI 301LN stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
210 to 320
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 15
23 to 51
Fatigue Strength, MPa 130
270 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 240
450 to 670
Tensile Strength: Ultimate (UTS), MPa 400
630 to 1060
Tensile Strength: Yield (Proof), MPa 260
270 to 770

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
890
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 520
1380
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 150
15
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 7.9
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1130
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
220 to 290
Resilience: Unit (Modulus of Resilience), kJ/m3 450
180 to 1520
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
22 to 38
Strength to Weight: Bending, points 40
21 to 30
Thermal Diffusivity, mm2/s 58
4.0
Thermal Shock Resistance, points 18
14 to 24

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
16 to 18
Copper (Cu), % 3.9 to 5.0
0
Iron (Fe), % 0 to 1.0
70.7 to 77.9
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 2.0
Nickel (Ni), % 0
6.0 to 8.0
Nitrogen (N), % 0
0.070 to 0.2
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.5 to 1.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0