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2025 Aluminum vs. AS41A Magnesium

2025 aluminum belongs to the aluminum alloys classification, while AS41A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is AS41A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
45
Elongation at Break, % 15
11
Fatigue Strength, MPa 130
100
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
17
Shear Strength, MPa 240
130
Tensile Strength: Ultimate (UTS), MPa 400
230
Tensile Strength: Yield (Proof), MPa 260
140

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 190
110
Melting Completion (Liquidus), °C 640
620
Melting Onset (Solidus), °C 520
570
Specific Heat Capacity, J/kg-K 870
1000
Thermal Conductivity, W/m-K 150
68
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
17
Electrical Conductivity: Equal Weight (Specific), % IACS 120
92

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 3.0
1.6
Embodied Carbon, kg CO2/kg material 7.9
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
21
Resilience: Unit (Modulus of Resilience), kJ/m3 450
220
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
72
Strength to Weight: Axial, points 37
38
Strength to Weight: Bending, points 40
50
Thermal Diffusivity, mm2/s 58
41
Thermal Shock Resistance, points 18
14

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
3.5 to 5.0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.060
Iron (Fe), % 0 to 1.0
0
Magnesium (Mg), % 0 to 0.050
92.8 to 95.8
Manganese (Mn), % 0.4 to 1.2
0.2 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0.5 to 1.2
0.5 to 1.5
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.12
Residuals, % 0 to 0.15
0