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2025 Aluminum vs. ASTM A229 Spring Steel

2025 aluminum belongs to the aluminum alloys classification, while ASTM A229 spring steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is ASTM A229 spring steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
490 to 550
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 15
14
Fatigue Strength, MPa 130
710 to 790
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Shear Strength, MPa 240
1020 to 1140
Tensile Strength: Ultimate (UTS), MPa 400
1690 to 1890
Tensile Strength: Yield (Proof), MPa 260
1100 to 1230

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
50
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1130
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 450
3260 to 4080
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 37
60 to 67
Strength to Weight: Bending, points 40
40 to 43
Thermal Diffusivity, mm2/s 58
14
Thermal Shock Resistance, points 18
54 to 60

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0.55 to 0.85
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0
Iron (Fe), % 0 to 1.0
97.5 to 99
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0.3 to 1.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 1.2
0.15 to 0.35
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0