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2025 Aluminum vs. ASTM Grade HN Steel

2025 aluminum belongs to the aluminum alloys classification, while ASTM grade HN steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is ASTM grade HN steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
140
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 15
9.0
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 400
500

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 190
1080
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 520
1350
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 150
13
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 10
26
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 7.9
4.6
Embodied Energy, MJ/kg 150
66
Embodied Water, L/kg 1130
180

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
17
Strength to Weight: Bending, points 40
18
Thermal Diffusivity, mm2/s 58
3.5
Thermal Shock Resistance, points 18
11

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0 to 0.1
19 to 23
Copper (Cu), % 3.9 to 5.0
0
Iron (Fe), % 0 to 1.0
44.9 to 57.8
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
23 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 1.2
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0