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2025 Aluminum vs. AWS ERNiCr-3

2025 aluminum belongs to the aluminum alloys classification, while AWS ERNiCr-3 belongs to the nickel alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is AWS ERNiCr-3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 15
34
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 400
630

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 520
1330
Specific Heat Capacity, J/kg-K 870
460
Thermal Expansion, µm/m-K 23
13

Otherwise Unclassified Properties

Base Metal Price, % relative 10
70
Density, g/cm3 3.0
8.4
Embodied Carbon, kg CO2/kg material 7.9
11
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
280

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 37
21
Strength to Weight: Bending, points 40
19
Thermal Shock Resistance, points 18
18

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.1
18 to 22
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 3.9 to 5.0
0 to 0.5
Iron (Fe), % 0 to 1.0
0 to 3.0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
2.5 to 3.5
Nickel (Ni), % 0
67 to 77.5
Niobium (Nb), % 0
2.0 to 3.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.5 to 1.2
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0 to 0.75
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.5