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2025 Aluminum vs. AZ80A Magnesium

2025 aluminum belongs to the aluminum alloys classification, while AZ80A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is AZ80A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
46
Elongation at Break, % 15
3.9 to 8.5
Fatigue Strength, MPa 130
140 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 240
160 to 190
Tensile Strength: Ultimate (UTS), MPa 400
320 to 340
Tensile Strength: Yield (Proof), MPa 260
210 to 230

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 190
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 520
490
Specific Heat Capacity, J/kg-K 870
990
Thermal Conductivity, W/m-K 150
77
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
11
Electrical Conductivity: Equal Weight (Specific), % IACS 120
59

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 3.0
1.7
Embodied Carbon, kg CO2/kg material 7.9
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
12 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 450
500 to 600
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
69
Strength to Weight: Axial, points 37
51 to 55
Strength to Weight: Bending, points 40
60 to 63
Thermal Diffusivity, mm2/s 58
45
Thermal Shock Resistance, points 18
19 to 20

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
7.8 to 9.2
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.050
Iron (Fe), % 0 to 1.0
0 to 0.0050
Magnesium (Mg), % 0 to 0.050
89 to 91.9
Manganese (Mn), % 0.4 to 1.2
0.12 to 0.5
Nickel (Ni), % 0
0 to 0.0050
Silicon (Si), % 0.5 to 1.2
0 to 0.1
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0.2 to 0.8
Residuals, % 0
0 to 0.3