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2025 Aluminum vs. EN 1.1127 Steel

2025 aluminum belongs to the aluminum alloys classification, while EN 1.1127 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is EN 1.1127 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
190 to 230
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 15
14 to 25
Fatigue Strength, MPa 130
280 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 240
420 to 480
Tensile Strength: Ultimate (UTS), MPa 400
660 to 790
Tensile Strength: Yield (Proof), MPa 260
410 to 580

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
49
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.1
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.5
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1130
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
90 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 450
440 to 880
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 37
23 to 28
Strength to Weight: Bending, points 40
22 to 24
Thermal Diffusivity, mm2/s 58
13
Thermal Shock Resistance, points 18
21 to 25

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0.34 to 0.42
Chromium (Cr), % 0 to 0.1
0 to 0.4
Copper (Cu), % 3.9 to 5.0
0
Iron (Fe), % 0 to 1.0
96.6 to 98.1
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
1.4 to 1.7
Molybdenum (Mo), % 0
0 to 0.1
Nickel (Ni), % 0
0 to 0.4
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.5 to 1.2
0.15 to 0.35
Sulfur (S), % 0
0 to 0.035
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0