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2025 Aluminum vs. EN 1.4378 Stainless Steel

2025 aluminum belongs to the aluminum alloys classification, while EN 1.4378 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is EN 1.4378 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
190 to 340
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 15
14 to 34
Fatigue Strength, MPa 130
340 to 550
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 240
510 to 680
Tensile Strength: Ultimate (UTS), MPa 400
760 to 1130
Tensile Strength: Yield (Proof), MPa 260
430 to 970

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
910
Melting Completion (Liquidus), °C 640
1390
Melting Onset (Solidus), °C 520
1350
Specific Heat Capacity, J/kg-K 870
480
Thermal Expansion, µm/m-K 23
17

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 3.0
7.6
Embodied Carbon, kg CO2/kg material 7.9
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1130
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
150 to 220
Resilience: Unit (Modulus of Resilience), kJ/m3 450
470 to 2370
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
28 to 41
Strength to Weight: Bending, points 40
24 to 31
Thermal Shock Resistance, points 18
16 to 23

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
17 to 19
Copper (Cu), % 3.9 to 5.0
0
Iron (Fe), % 0 to 1.0
61.2 to 69
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
11.5 to 14.5
Nickel (Ni), % 0
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0.5 to 1.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0