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2025 Aluminum vs. EN 1.4646 Stainless Steel

2025 aluminum belongs to the aluminum alloys classification, while EN 1.4646 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is EN 1.4646 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
220
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 15
34
Fatigue Strength, MPa 130
340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 240
500
Tensile Strength: Ultimate (UTS), MPa 400
750
Tensile Strength: Yield (Proof), MPa 260
430

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
910
Melting Completion (Liquidus), °C 640
1390
Melting Onset (Solidus), °C 520
1340
Specific Heat Capacity, J/kg-K 870
480
Thermal Expansion, µm/m-K 23
17

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 7.9
2.8
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1130
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
220
Resilience: Unit (Modulus of Resilience), kJ/m3 450
460
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
27
Strength to Weight: Bending, points 40
24
Thermal Shock Resistance, points 18
16

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0.020 to 0.1
Chromium (Cr), % 0 to 0.1
17 to 19
Copper (Cu), % 3.9 to 5.0
1.5 to 3.0
Iron (Fe), % 0 to 1.0
59 to 67.3
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
10.5 to 12.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
3.5 to 4.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0.5 to 1.2
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0